The heat dissipation problem of explosion-proof lamps
Jul 14,2022
LED Explosion-proof lamp It is a type of explosion-proof lamp. Its principle is basically the same as that of an explosion-proof lamp, the main difference being that the LED light source refers to a lamp that adopts various specific measures to prevent the ignition of surrounding explosive mixtures. Explosive gas environments, explosive dust environments, gases, etc., explosive mixtures
LED explosion-proof lamps are currently very energy-efficient explosion-proof lamps, widely used in oil fields, power plants, chemical plants, and petroleum sites.
LED explosion-proof lamps are actually similar to high-intensity flashlights, but their structural design has many advantages. Due to the different design structures, LED explosion-proof lamps can be used in many places, which is the main difference. LED explosion-proof lamps can be used in flammable and explosive places, while flashlights can only be used in daily life.
What are the advantages of LED explosion-proof lamps compared to high-intensity flashlights?
1. LED explosion-proof lamps use LED light sources, with low power, long lifespan, and energy saving. They are tightly sealed and have excellent waterproof performance. Because LED explosion-proof lamps use O-ring seals, they can work underwater.
2. The LED explosion-proof lamp shell adopts high-tech surface spraying technology, is corrosion-resistant, reliable and durable, and can be reliably used in harsh environments.
3. The circuit design is advanced and reasonable, with high electrical efficiency, high reliability, and energy-saving maintenance-free operation.
4. Optimized structural design, light alloy shell, dustproof, waterproof, and impact-resistant, ensuring maintenance-free lamps and avoiding safety factors during maintenance.
5. LED explosion-proof lamps are made of flame-retardant materials and will not generate sparks due to collisions.
One of the biggest problems we have always faced with our explosion-proof lamps is heat dissipation. Especially for high-power explosion-proof lamps, the design of the structure and materials will directly affect their heat dissipation performance, so we have always been paying attention to this aspect.
Because the sealing of LED explosion-proof lamps directly affects the explosion-proof performance and waterproof and dustproof performance of the explosion-proof lamps, the heat dissipation of our LED explosion-proof lamps can be improved from the design of the lamp shell and LED chip aluminum material. Substrate, LED chip packaging, power supply, etc. First, from the perspective of the shell, the material, thickness, flatness, and surface area of the joint surface can all improve the problem. For example, when designing the shell, fins can be added to increase the surface area of the shell to increase the conductive area. In addition, the material and thickness of the LED chip aluminum substrate will also affect the heat dissipation performance. With the increasing application of high-power explosion-proof lamps (such as explosion-proof LED street lights), the power of single-segment lamp beads is also increasing, so the bonding surface between lamp beads is larger and flatter, and the aluminum substrate is better for heat dissipation. Therefore, when selecting lamp beads and power supplies for LED explosion-proof lamps, mature and well-known manufacturers should be selected, because these manufacturers have already improved the heat dissipation problem when designing their products. Heat dissipation is also important.
Now, because the use environment of LED explosion-proof lamps is harsher and more difficult to control than ordinary LED lamps, the temperature, humidity, and corrosive gas content of the explosion-proof lamp use environment will change, so the requirements for the lamps are stricter. Therefore, we will continue to pay attention to and improve the heat dissipation design.
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